Archive for December, 2009

Welded Hope

Monday, December 21st, 2009

Three women at Butler Community College are working hard to dispel three myths – firstly, that women can’t be welders (obviously not), second, that welding isn’t as viable a tool as other art mediums, and thirdly, that there isn’t help out there for victims of abuse.

All untrue, and they’ve been able to make their stance abundantly clear through this one particular sculpture.

Women weld hope for those of domestic violence

Last Update: 10/21 6:20 pm
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BUTLER COUNTY, Kansas – Mary Coleman, Jessica Davis and Blake Rebholz – together they are helping dispel the notion that welding is a man’s job.

“When I first enrolled in the program I thought I was going to be the only woman,” Coleman said. “So it kind of scared me a little bit, but I was still going to go for it.”

It has been nearly eight years since any women enrolled in the program at Butler Community College – let alone three.

When El Dorado’s police chief heard about the trio, he contacted their instructor, Matthew Galbraith, to see if the ladies would consider working on a project to mark October as Domestic Violence Awareness Month.

“To let woman know that they have other options,” said Rebholz. “Like us, going into welding.”

So for the last few weeks, they’ve been working on a sculpture with a simple message that in another week or so will be permanently placed in front of the El Dorado Police Department.

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WWII Propaganda

Friday, December 18th, 2009

I defy you not to laugh at this video.  Seriously.  This is a short clip about recruiting women to work during WWII from a 1943 propaganda film entitled ”Manpower”.  Some of my favorite quotes were:

“Employers find that women can do many jobs as well as men.  Some jobs, better.”

and

“They discover that factory work is usually no more difficult than housework.”

Take it with a grain of salt, but remember, it just goes to show you how far we have come in the past 60 years!

Welding Robots Need Their Humans

Wednesday, December 16th, 2009

Robotic welding may be an automated process, but every machine still needs an operator, especially if the “automated” machine needs its parameters to be set.

Robotic pipe welding with a human touch

Keeping the operator involved in the act of automating pipe welding

By Carl Heinrich
September 1, 2009

Automation has emerged as an alternative to manual welding, but these robotic and fixed automation technologies tend to work for specific applications, rather than general pipe fabricating. Automation coupled with the flexibility of a human operator during the welding process, however, represents a new alternative for those companies looking to squeeze more productivity out of the pipe fabricating process.

pipe-welders-spool-drawingsWhen it comes to welding pipe, a welder has to be highly skilled and prepared for many variables. No two jobs are exactly alike, even when they are somewhat similar.

The welder has to be skilled enough to perform code-quality, multiple-pass welding and be experienced enough to recognize when the weld joint will require modifications in technique and parameters to achieve success. In some instances, the welder has to be strong enough to work in unusual positions over large and awkward part configurations and be flexible enough to accommodate inconsistent fit-ups and endless varieties of fittings.

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What a Stud (Welding)

Monday, December 14th, 2009

Welding can be punny.  It can.  And just to prove it to you all, I have my handy-dandy-back-pocket-article right here, and it’s all about stud welding.  Just take a look at that title.  Yeah, I told you.  Punny.

Small studs, big impact

Change in stud welding material saves power plant millions

By Chris Hsu

September 1, 2009

Stud welding, an often-overlooked process, can have a significant effect on the life-cycle cost of a product.

Stud welding can be performed with a hand tool that is brought to the material. Photo courtesy of Nelson Stud Welding.

Stud welding can be performed with a hand tool that is brought to the material. Photo courtesy of Nelson Stud Welding.

In coal-fired power plants, so much relies on the little things. Smooth, cylindrical studs 3/8 inch in diameter by ¾ in. long are placed in furnaces operating at 1,600 degrees F or more. The studs transfer heat from the hot side (the furnace) into the boiler tube.

A refractory coating, which protects the tubes from erosion, is applied over the studs. As the stud wears, so does the refractory coating. At some point the studs become so short that the furnace has to be shut down, the studs rewelded, and the refractory coating reapplied.

For decades plants have used 430 stainless steel studs, a material that has to be replaced about every 12 months. This can be an expensive endeavor, especially if unplanned.

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That article was “such a stud”.  Just kidding – I don’t think that was grammatically correct.  So, what do you think – stud welding – stud or a dud?

Torch Queen

Friday, December 11th, 2009

The Torch Queen. I’d love to have a nickname like that — well, wouldn’t you? Unfortunately (well, fortunately for her), this name has already been taken, and it belongs to Bonnie Wynn Ramirez of Indianapolis.

This Torch Queen lives up to her name by teaching her ongoing (and highly popular) welding classes in Indiana while still maintaining her Flameworks art studio out of Austin, Texas.

Local grandmother welds metal to dreams

Sep 14, 2009
Andrea Morehead/Eyewitness News

Indianapolis – The age-old art form of welding, before the hammering, soldering and sanding, requires the artisan to wear the proper gear. From the gloves to the goggles, this job is not for the faint of heart as the metal rain showers fall from the hands of The Torch Queen.

bonnie-wynnBonnie Wynn Ramirez has been getting praise for her metal work since the nineties with commissioned work in the public and private sectors. The national recognition is the result of a desire for fire. It all began when she took a summer class.

“Summer in Texas, triple digits, welding, yeah. You sweat in places you didn’t know you could sweat,” Bonnie said.

bonnie-wynn-2The part-time course sparked a full-time interest for this grandmother. She then enrolled in the arts metal program at Austin Community College.

“It was my mid-life emancipation you know. No crisis for me. I’m like hand me a torch, I’m good,” she said.

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For more information about the Torch Queen and her ongoing and past projects, you can visit her website at www.torchqueen.com ->

Welders in Need at Shipyards

Wednesday, December 9th, 2009

There are jobs for welders out there:

Program Trains Welders For Shipyards

Welding Instructor: No Experience Required For Students

PORTLAND, Ore. — A local program is training a new generation of welders for Portland’s shipyards.

As part of the program, students first learn their skills at Portland Community College and the Swan Island Training Center. Vigor Marine, a ship-building company, hires the best and gives them on-the-job training and experience.

“You’re going to be trained to do everything: rigging, fitting, grinding,” said Mike Rasmussen, a welding instructor. “This program offers students to come in with no experience, knowing nothing about this trade.”

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Welding Class Growth

Monday, December 7th, 2009

We’re always excited to hear about young people taking welding classes, but a rise in attendance?  A renewed interest in welding?
Well, that we just love!

Popularity of welding on the rise at ASUMH

DEB PETERSON • BULLETIN STAFF WRITER • SEPTEMBER 7, 2009

In just four years, the welding program at Arkansas State University Mountain Home has grown from two instructors and seven students borrowing space at Mountain Home High School to three instructors and 40 students who have very nearly outgrown the welding shop on the university campus, equipped with 20 machines.

arkansas‘”I always thought I would teach a class or two,” said lead instructor Brandon Pickett, who helped start the program.  ”I didn’t expect it to become so big.  Everyone absolutely loves it.”

Karen Hopper, associate vice chancellor for research, special projects, and distance learning at ASUMH, is responsible for coming up with the idea in the first place.

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