Archive for the ‘Welding Education’ Category

Improve Pipeline Welding Productivity

Wednesday, February 17th, 2010

Lincoln Electric is offering Pipeline Welding Productivity Seminars to address the growing demand in energy matters….

Cleveland – Lincoln Electric is offering a day-long Pipeline Welding Productivity Seminar intended for professionals in the pipeline industry. The session will take place on Tuesday, March 16, from 8 a.m.-5:30 p.m. at Lincoln Electric’s corporate headquarters in Cleveland, Ohio.

With the growing demand in energy markets, rehabilitation of existing infrastructure and construction of new cross-country and subsea pipelines will continue to increase.The seminar will focus on this topic, as well as new solutions for overall improved safety, productivity and quality.

This one-day session will cover:

* A comprehensive overview of the pipeline market
* Solutions to common pipeline welding challenges
* Welding consumables selection
* Understanding hydrogen cracking
* Automating your welding processes
* Ways to increase overall productivity
* An update on the Pipeline and Hazardous Materials Safety
* Administration’s (PHMSA) latest findings

Session topics will be followed by welding demonstrations and facility tours.

For more information on this free informational seminar or to reserve a spot, contact Lincoln Electric at (216) 383-8355.

The Lincoln Electric Company, headquartered in Cleveland, Ohio, is the world leader in the design, development and manufacture of arc welding products, robotic arc welding systems, fume extraction equipment and plasma and oxyfuel cutting equipment. The company holds a leading global position in the brazing and soldering alloys market. For more information, visit their Web site at www.lincolnelectric.com.

If you’re already welding pipe, or just getting into it, check out some of the high performance purge gas welding accessories that Arc-Zone.com carries that will help you out:  Trail Shields and Purge Cups, Tube and Pipe Plugs, Purge Baffle systems, Purge Bladders, Weld Tape, Water Soluble Purge Paper and Film, Purge Chambers….  and a selection of Oxygen sensors so you’ll know when to start welding!

For more information about Arc-Zone.com visit www.Arc-Zone.com

Welding on the Classics

Wednesday, February 17th, 2010

Interested in learning about restoring classic cars? Well, you’ve come to the right place!

The folks over at Second Chance Garage have given us a step-by-step guide to choosing the right welder for the job:

Selecting the Right Welder for Classic Car Restoration Projects

What Welder To Use?

The most common welders used in auto restoration, therefore, are MIG (metal arc welders, gas or flux-cored), TIG (tungsten arc welders using shielding gas) and Arc Welders (the traditional “stick” electrode).

To choose the most appropriate one for your needs, you have to consider the following parameters:

* What is the maximum and minimum thickness of metal to be welded? Fortunately, automobiles use metals that fall into a relatively narrow range.

* What is the metal type? Again, automobiles generally are made of steel and, rarely, aluminum.

* What is the normal position the welding “head” will be put in? Do you need to do a lot of welding overhead? The answer is usually no here.

* How much current is available in your shop and do you have 220 volts? Check your circuits.

Let’s be frank. Our overwhelming favorite type of welder is the MIG. We’ll explain why shortly, but first we’ll give an overview of the other contenders. Here we go!

CONTINUE READING ONLINE ->

Learning at Lincoln

Friday, February 12th, 2010

Looking to go back to school for welding?  Where better to learn the tricks of the trade than from good ol’ Lincoln Electric?

The Lincoln Electric Welding School Announces Its 2010 Schedule

Cleveland – The Lincoln Electric Welding School, which has instructed more than 120,000 students since its inception in 1917, announces its 2010 schedule.

The Lincoln Electric Welding School is the oldest and one of the most respected arc welding schools in the United States. Classes are taught by the school’s seven full-time instructors who have more than 100 years of combined industry experience. Courses are designed to teach the arc welding skills that employers need. Lincoln-trained students are in high demand by welding fabricators at pay levels that tend to exceed the industry average.

Classes range from a six-week basic course to an advanced 15-week comprehensive course, as well as one-week classes on specific welding processes, certification and customized programs. Students spend 80 percent of their time in the booth learning to weld. Additionally, Lincoln limits class sizes to 15 students per class in order to maximize learning and guarantee one-on-one instruction time.

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Join Joe Welder and Ron Covell

Monday, January 25th, 2010

Are you free the 20th or 21st of February?

Come join Jim Watson, aka Joe Welder, and Ron Covell of Covell Creative Metalworking at Hot Rods & Custom Stuff in Escondido, CA for Covell’s Beginning and Advanced Steel Workshops!

Ron is one of the preeminent fabricators in the custom automotive industry and has been a good friend to us here at Arc-Zone.com!

You can head over to our webstore to check out a few of his welding DVDs.

If you don’t live in Southern California or can’t make it on this particular weekend, you can head over to Ron’s website and check out a complete list of his workshops in the upcoming year.

Who knows – he just might be coming to your neck of the woods soon!

To Weld a Pachyderm

Friday, January 22nd, 2010

In college, if you major in English, you get to write a paper.  A drama major will act in a play.  And a welding major?

Well, he might just get to weld an elephant…

Sculpted elephant shows tradesman’s artistic flair

By Kristi O’Harran
Herald Columnist

The circus is coming to Camano Island.

Well, not the whole ring and tent, just a fanciful retired elephant.

bildeJames R. Shields III, who grew up on the island, fabricated the pachyderm at Everett Community College.

She’s a beauty — in metal.

“Elly started with a three-way, 4-inch pipe fitting that looked like the beginnings of a trunk, and grew into a partial head when the body showed up,” Shields said.

The body is a working air compressor tank from the 1940s that was bound for the college scrap pile.

From there, pipe fittings made the legs, thanks, Shields said, to Rick Brydges, who teaches pipefitting. Fittings were also welded to make the legs and trunk.

The spine and tail are fashioned from rebar.

“I got to use 350 pounds of scrap welding wire, and spent more than 200 hours, to make Elly,” he said. “She will be on display at Freedom Park at Terry’s Corner on Camano Island.”

Elly has bright eyes, tusks and a trumpeting trunk on a wrinkled body that truly looks like elephant hide.

Children can climb aboard when they go on safari.

CONTINUE READING ONLINE ->

As Good as the Boys

Wednesday, January 20th, 2010

Did you know what you wanted to do for a career when you were a freshman in high school?  I didn’t!  I don’t really know anyone who did — isn’t that what college is for?

Lyndsi Tingle did.  She wanted to be a welder, and she and her teachers agree — she’s on the right track to succeed.

Frankfort Face: She makes sparks fly

By Katheran Wasson

Lyndsi Tingle wore men’s welding gloves for three years before she realized they made smaller pairs for women.

f402a3b84c8ab899f289dd7942719a48dd77b865_face_vert122209kmThe 17-year-old Western Hills High School senior welds, cuts and bends metal alongside the boys at Franklin County Career and Technical Center.

She spends four hours a day in tan Carhartt overalls and a T-shirt, safety goggles propped on her blonde head.

“Most of the guys kind of look at me as mama,” she said, sitting in the workshop before winter break.

“If something needs to be done, they know that I’m going to be on them to do it.”

Lyndsi has known since freshman year that she wanted to make a career out of welding.

After graduation, she and five of her classmates will head to Tulsa Welding School in Jacksonville, Fla., to study the craft.

She hopes to eventually become an inspector, checking the welds on bridges, power plants and pipes to make sure they are secure.

CONTINUE READING ONLINE ->

Standing the Heat

Wednesday, January 13th, 2010
An introduction to friction stir welding
By Jeff Defalco, Contributing Writer
September 15, 2009
A relatively new joining process, friction stir welding (FSW) produces no fumes; uses no filler material; and can join aluminum alloys, copper, magnesium, zinc, steels, and titanium. FSW sometimes produces a weld that is stronger than the base material.
Friction stir welding (FSW) is a relatively new joining process that has been used for high production since 1996. Because melting does not occur and joining takes place below the melting temperature of the material, a high-quality weld is created. This characteristic greatly reduces the ill effects of high heat input, including distortion, and eliminates solidification defects. Friction stir welding also is highly efficient, produces no fumes, and uses no filler material, which make this process environmentally friendly.
History
Friction stir welding was invented by The Welding Institute (TWI) in December 1991. TWI filed successfully for patents in Europe, the U.S., Japan, and Australia. TWI then established TWI Group-Sponsored Project 5651,”Development of the New Friction Stir Technique for Welding Aluminum,” in 1992 to further study this technique.
The development project was conducted in three phases. Phase I proved FSW to be a realistic and practical welding technique, while at the same time addressing the welding of 6000 series aluminum alloys. Phase II successfully examined the welding of aerospace and ship aluminum alloys, 2000 and 5000 series, respectively. Process parameter tolerances, metallurgical characteristics, and mechanical properties for these materials were established. Phase III developed pertinent data for further industrialization of FSW.
Since its invention, the process has received world-wide attention, and today FSW is used in research and production in many sectors, including aerospace, automotive, railway, shipbuilding, electronic housings, coolers, heat exchangers, and nuclear waste containers.

“If you can’t stand the heat, get out of the kitchen.”

This expression makes absolutely no sense if you’re in the profession of welding.

#1: If you can’t stand the heat, why the heck are you a welder?

#2: There is no kitchen. What kitchen? If you’re welding in a kitchen, get out of that kitchen. Right now! There are gas mains!

#3: If you can stand the heat, and you’re not in a kitchen, then why would you move? Stay right there!

In fact, let’s add some more heat. Let’s add some… friction.

That’s right, you heard me. Friction, as in friction stir welding. FSW. It’s all the rage in… in…

Just read…

An introduction to friction stir welding

By Jeff Defalco, Contributing Writer
September 15, 2009

A relatively new joining process, friction stir welding (FSW) produces no fumes; uses no filler material; and can join aluminum alloys, copper, magnesium, zinc, steels, and titanium. FSW sometimes produces a weld that is stronger than the base material.

fsw-cylindrical-shouldered-tool-profiled-probeFriction stir welding (FSW) is a relatively new joining process that has been used for high production since 1996. Because melting does not occur and joining takes place below the melting temperature of the material, a high-quality weld is created. This characteristic greatly reduces the ill effects of high heat input, including distortion, and eliminates solidification defects.

Friction stir welding also is highly efficient, produces no fumes, and uses no filler material, which make this process environmentally friendly.

CONTINUE READING ONLINE ->

Welding through the Night

Monday, January 11th, 2010

It’s midnight at a community college in Oregon.  The classroom is brightly lit, and the students are up and about and… welding?

Thanks to a new series of “graveyard” welding classes, this has become a regular feature of several area colleges.

In the Midnight Hour

By David Moltz
December 9, 2009

Midnight classes, once a quirky scheduling option available at only a few institutions, are gaining currency at a growing number of community colleges as student demand for specific courses increases and available classroom space for those courses decreases.

midnight_medium

Photo: Carl Graham / Clackamas Community College

Though it is unclear which institutions pioneered the idea, Clackamas Community College, in Oregon, began offering what became known as “graveyard welding classes,” lasting from 10 p.m. to 2 a.m., two nights a week last spring.

The classes were so popular that the college expanded them to four nights a week this fall, and students can now take five different welding courses during the “graveyard shift,” ranging from an introductory section to those focusing on specialized projects.

John Phelps, one of two adjunct welding instructors who lead the late-night courses, said the college’s experiment with these sections was a matter of necessity.

Even with some welding sections available on the weekends, he said, the college reached its capacity for these courses last fall and was forced to turn away a number of students.

CONTINUE READING ONLINE ->

Rosie the Riveter High School

Friday, January 8th, 2010

When I was growing up in Long Beach, this school didn’t exist yet, and that’s a pity, for me, and for thousands of other girls who didn’t have the option of going HERE:

rosie

(Allen J. Schaben / Los Angeles Times)

Nailing a trade at Rosie the Riveter High

Long Beach charter school seeks to put young women in nontraditional jobs such as welding and carpentry.

By Bob Pool
December 3, 2009

Students are welding the old to the new at Rosie the Riveter High School.

The Long Beach charter school was created in 2007 to help prepare teenage girls for careers as welders, plumbers, carpenters, electricians and other trades.

Today, its 50-member student body includes girls and boys, but its organizers still attempt to break down barriers for women seeking careers in what largely remains a man’s world.

“It’s about trying to change the way society looks at women,” said Lynn Shaw, who helped create Rosie the Riveter High. “We just feel that women should have an equal opportunity.”

Shaw, who lives in Long Beach, teaches electrical technology at Long Beach City College.

She heads the board of directors for Women in Non Traditional Employment Roles, a nonprofit economic development group that sponsors the charter school.

She knows plenty about nontraditional jobs.

CONTINUE READING ONLINE ->

Welding for the Holidays

Monday, January 4th, 2010
NDHS students will make Christmas brighter this year
Posted By Sue Dickens for The Community Press
Posted 11 days ago
Norwood – Stars will be shining a little bit brighter over Hastings this Christmas thanks to the talent and hard work of students in the manufacturing program at Norwood District High School (NDHS).
“We can’t thank them enough,” said Stephen Roddy, chair of the Hastings Revitalization Association(HRA), the organization that asked for the school’s help on the project.
For the Grade 12 students it’s all about giving back to their community and testing their metal so to speak as they weld and solder frames for 22 stars that will be placed on hydro poles in Hastings just in time for the holiday season.
“You couldn’t ask for better quality. I’ve been to the school and I am amazed at the workmanship of these students. And their teacher Tim Ellis has been a guiding light in all of this,” Roddy said.
“We did the design concept, taking the prototype star to the HRA for final approval,” Ellis said. “It was Chris Luzzi of the HRA who approached us last April about this project.”
The manufacturing class had been approached to do a similary project for Havelock about three years ago, he added, making this request an easy one to say yes to.

Students at Norwood District High School are getting into the Christmas spirit by, you guessed it, welding.  This year, the senior class is helping out by manufacturing 22 metal stars that will decorate their town during this holiday season.

NDHS students will make Christmas brighter this year

Posted By Sue Dickens for The Community Press

Norwood – Stars will be shining a little bit brighter over Hastings this Christmas thanks to the talent and hard work of students in the manufacturing program at Norwood District High School (NDHS).

DisplayPhoto.ashx“We can’t thank them enough,” said Stephen Roddy, chair of the Hastings Revitalization Association(HRA), the organization that asked for the school’s help on the project.

For the Grade 12 students it’s all about giving back to their community and testing their metal so to speak as they weld and solder frames for 22 stars that will be placed on hydro poles in Hastings just in time for the holiday season.

“You couldn’t ask for better quality. I’ve been to the school and I am amazed at the workmanship of these students. And their teacher Tim Ellis has been a guiding light in all of this,” Roddy said.

CONTINUE READING ONLINE ->

What are you welding for the holidays?  Share your ideas and pictures with us!

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